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In this study, in order to evaluate and compare the performances of these cement grinding technologies, industrial scale data were collected from HPGR-ball mill, VRM, Horomill and multi-chamber ball mill closed circuits. The grind abilities of the raw materials of all circuits were varying in a narrow range of 14–20 kWh/t.
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With respect to the use of grinding aid for grinding of OPC, the ball mill system thus has an advantage compared to the vertical roller mill. For grinding of slag or slag cement in a vertical roller mill, grinding aid is generally not required. Fuel for control of mill outlet temperature.
When a ball mill processes fly ash, the resulting product is an ultra-fine ash powder in a more uniform size, perfect for concrete, cement, and asphalt production. …
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Wilczek: The mill accepts a maximum particle size of about 0.5 mm for hard and up to 4mm for softer materials. One typical characteristic of the mill is the high energy density, 10-20 times higher compared to a ball mill, resulting in a very compact design. The high energy density in the small grinding chamber requires a fast material transport.
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Dry ball milling requires less energy than wet ball milling but has a lower throughput. Wet ball milling requires more energy than dry ball milling but also has higher throughput. . Dry ball milling is more efficient for materials that don't require very fine particles or have a low tendency to group together.