Kiln Girth Gear Spring Plate Assembly, Cooler Girth Gear Spring Plate Assembly as per Popuri Engineering, ITC Design for Sponge Iron Plant DRI. 50 TPD Sponge Iron Plant, 100 TPD Girth Gear Spring Plate, 350 TPD Spring Plate for Girth Gear, and 500 TPD Girth Gear Spring Plate. Additional Information: Pay Mode Terms: T/T (Bank Transfer)
Coal Based Rotary Kiln for Direct Reduced Iron / Sponge Iron (100 TPD, 350 TPD, 500 TPD) Solid state reduction of Iron Ore using either coal/gas as a medium of reduction to produce a substitute raw material for steel making is termed as Direct Reduced Iron (DRI). Since DRI is produced by removing oxygen from iron ore, its structure is just like ...
Sponge Iron Kiln Slip Rings Carbon Brush Holders complete Assembly. We offer a range of kiln carbon brush holder assembly for sponge iron kiln slip rings 25 tpd to 800 tpd with or without carbon brush as per requirement by clients. there are two size of holder use as per carbon size 60 * 25*20 mm and 60 * 29 * 30 mm.
The geometry of rotary kiln of sponge iron process is developed using GAMBIT 2.4.6. Dimensions of kiln are 80 m length and 4 m internal diameter. The kiln is inclined to 2.5 degree to the horizontal and rotated with 4.3 rpm. Bed material consists of iron ore, coal and dolomite, enters the kiln through feed end.
Vikash Metal & Power Ltd. is operating a Sponge Iron Plant at Santuri in Purulia,Dist.,West Bengal . We are presently two numbers 100 TPD Sponge Iron Plant and working both of in its 80% of utilization of their own capacity, we are expanding now two more 100TPD Sponge Iron Plant which are under construction in the said premises
600/650 tpd sponge iron projects. name of the client. m/s gallantt ispat limited. capacity. 1 x 600 tpd. location. gorakhpur. ... services for the alignment of kiln, cooler and maintenance of other ... design & …
We have provided engineering and consultancy services for more than 500 Sponge Iron Kilns of different modules / capacities ranging from 15,000 TPA to 100,000 TPA. Popuri Engineering has played a vital role in …
This plant has a capacity of 200 tpd of sponge iron, and the reactors are approximately 2.5 m in diameter and hold approximately 15 t of ore in a 1.5-m-deep bed. The reactors in the more recent plants are 5.4 m in diameter and 15 m high. Design capacity is approximately 1900 tpd of sponge iron having an average reduction of …
100 TPD Kiln Girth Gear in Sponge Iron Plant. The 100 TPD kiln girth gear is an important component in the rotary kiln system of a sponge iron plant. In this product specification, the module is a millimeter-based measurement of the size of the gear teeth. The kiln's capacity is the quantity of material they can handle in a single day.
100 tpd sponge iron projects; name of the client. m/s g m iron . capacity. 2 x 100 tpd. location. talchar. ... in which it provides services for the alignment of kiln, cooler and maintenance of other critical equipments and also give suggestions for solving the teething problem. services we offer. ... design & developed by ...
Abstract. Sponge Iron manufacturing process is an alternative process to manufacturing of Steel through blast furnace route. Sponge Iron is also widely known as …
We have provided engineering and consultancy services for more than 500 Sponge Iron Kilns of different modules / capacities ranging from 15,000 TPA to 100,000 TPA. ... solid track record in the Sponge Iron Industry …
In the present work, an effort is made for best utilization of waste heat to reduce energy requirements in sponge iron plants. For this purpose, based on the principles of process integration, three design …
A model is developed to calculate the theoretical coal demand of the process based on heat of reactions, feed preheating, sensible and radiation losses, etc. Then heat integration is …
A 100 TPD cooler girth gear in a sponge iron plant is a girth gear that powers a sponge iron plant's cooler portion with a production capacity of 100 tonnes per day. The cooler machine is the process of cooling the sponge iron after it has been manufactured in the rotary kiln.In this product specification, the module is a millimeter-based ...
Thermax is a pioneer in supplying waste heat recovery boilers for sponge iron plants and has over 150 installations to date. The boilers are designed to handle large amounts of dust from the flue gas generated in the rotary kilns. ... Horizontal design on 100 TPD DRI kiln for greater operational comfort; Vertical design for 350 TPD, 500 TPD ...
APPLICATIONS – 200 TPD Kiln Accessories for DRI Sponge Iron Plant; MATERIAL GRADE – Cast Iron / Cast steel IS 1030; DESIGN – Standard or as per the customer requirements; FEATURES OF COMBINED BEARING HOUSING: The following are some of the important aspects and purposes of rotating kiln bearing housings: ...
Piyali Group Corporation is the proud designer and manufacturer of best-in-class 350 TPD KILN SPARES parts for Sponge Iron Steel Plant. Our products perform a variety of functions in many factories and industries. 350 TPD (tonnes per day) is the capacity of the kiln, or the quantity of material that is capable of handling in a single day in the Rotary Kiln.
SIPL is operating 4 x 100 TPD Direct Reduced Iron Rotary Kilns for production of 2000 TPA Sponge Iron at Purulia, using the proven German SL/RN technology. Sponge Iron, also known as Direct Reduced Iron is produced from Hematite Iron ore (5 to 18 mm size) by removing the oxygen by direct reduction process using non coking coal as the fuel …
Works making sponge iron equipment for 50 & 100 TPD Sponge Iron plants consisting of rotary kiln to various customers. works is also supplying toothed roll crusher for coal/iron ore, jaw crushers for iron ore crushing and coal impactors to sponge iron industry also we are manufacturing & supplying higher sized …
KSPCL has set up 04 nos. DRI kilns of 100 TPD each at its sponge iron production unit. Annual sponge iron production is ~120000 TPA. Each of the kilns generates ~25000 Nm3/hr of high temperature flue gases. The temperature of flue gases from the kiln leaving After Burner Chamber (ABC) is at ~950-1000 deg C.
Normally for rotary kiln process volatile matter is to be in the range of 25 % to 30 %. Coals for direct reduction in the rotary kiln need to have low swelling index. Normally swelling index is to be less than 1. The physical …
Fig 2 Principle of direct reduction process. Gas based process. In the gas based reduction processes, a vertical shaft kiln is used in which iron ore is fed into the top of the kiln and finished sponge iron …
Shabina Khanam. 2D CFD model of rotary kiln of sponge iron process is developed to study the effects of angle of inclination, number of rotation and mass flow rate of iron ore on output parameters ...
The ASL Sponge Iron unit consists of one rotary kiln of 500 TPD. The generation of flue gas from the kiln at full capacity is 120,000 Nm3/hr at 950-10000C. The rotary kiln is directly connected to the WHRB Boiler, with a steam generation capacity of 52 TPH. The total waste flue gas generated is ducted
The present paper proposes two energy integration options, Option-1 and Option-2, to compare power generation and preheating scheme in sponge iron process.Option-1 accounts power generation whereas in Option-2 preheating of feed material, slinger coal and kiln air is considered. These options utilize heat of waste gas …
Coal Based Rotary Kiln for Direct Reduced Iron / Sponge Iron (100 TPD, 350 TPD, and 500 TPD) Solid-state reduction of Iron Ore using either coal/gas as a medium of …
Contact: sales@sewgears, sganguly@sewgears Kiln support roller used for dri sponge iron plant for 50 tpd, 100 tpd, 175 tpd, 300 tpd, 350 tpd and 500 tpd coal and mining plant, cooler girth gear used for raw …
CLEAN DEVELOPMENT MECHANISM PROJECT DESIGN …. The sponge iron kiln is a rotary type DRI kiln of capacity 350 TPD operating on 320 days/annum (at capacity utilization). It has an annual production of around 11,200 tonnes and runs on coal as fuel. Typical flue gas availability from the sponge iron kiln is 90,000 Nm3/hr.
In order to explore the efficacy of iron ore–coal composite pellets over ordinary green pellets, indurated pellets, briquettes as well as standard charging of material in the form of concentric layers of iron ore and coal fines, or their mixture, these pellets were tested at 1,150 °C in a 7 tons per day (7 tpd) pilot tunnel kiln. Reduction of iron ore …
In sponge iron industry rotary kiln is the primary equipment, which is used to reduce iron ore to metallic iron i.e. Fe which is called sponge iron. The performance of rotary kiln...
sponge iron has been developed in which non-coking coal is essentially used as the reductant. For easy scaling up of the T1SCO Direct Reduction (TDR) …
Kiln Pinion Assembly - For 100 Tpd Dri Coal Based Sponge Iron Plant Rotary Kiln 50 Tpd - 600 Tpd - Buy Kiln Girth Gear at best price of Rs 100000/set by Piyali Engineering Corporation. Also find product list from verified suppliers with contact number | ID: 21840282148 ... Design: As per Popuri Design,MEC,IPS,ITC,LURGI etc. Country of …
Highlights Present work deals with two design modifications proposed for sponge iron plant. First design accounts for preheating of kiln air using waste gas exiting from ESP. For second design water is heated using hot sponge iron to preheat rotary kiln air. A model is developed to compute coal demand of process based on different factors. …
162+. CAPACITY (TPH) 125+. PRESSURE (kg/cm2) 545+. TEMPERATURE (°C) 100+. INSTALLATIONS. Thermal Systems provides effiicient Waste Heat Recovery Boilers at the exhaust of the DRI Kilns in …
Major Equipment Layout and process Flow in a Typical 500 TPD Sponge Iron (DRI)Plant. ... temperature profile is monitored through thermo couple mounted on the entire Kiln length of 80 m for the studied 500 TPD Kiln (which may vary as per design and capacity). Up to 30–40% of kiln length from feed end side, is called as pre-heating zone.
Pinion gears are essential parts in several industrial applications, and their design and production requires knowledge and reliability to guarantee stable and effective performance. An essential component of the 100 TPD kiln pinion assembly in a DRI sponge iron plant is the kiln pinion or pinion gear.
WASTE HEAT RECOVERY BOILER (For Sponge Iron Plant) Waste gases emanating from the sponge iron kilns exiting the post combustion chamber at about 900 – 950 DegC are used to generate steam in a waste heat recovery boiler (WHRB). ... Capacity: 100 TPD, 200 TPD, 350 TPD, 500 TPD, 650 TPD, 900 TPD; Pressure: From 44 kg/cm2 …
Get 350 TPD Kiln in Sai Sudha Nilayam, Hyderabad, Telangana at best price by Popuri Engineering Technologies Private Limited. Also find Rotary Kilns price list from verified suppliers with contact number | ID: 8547907655 ... Being a front runner in design and implementation of Sponge Iron (DRI) manufacturing plants we have implemented …